In countries and areas where wood is still extensively used for building and construction, attaching wood to steel frames becomes a very common requirement, especially in modern construction, where hybrid structures combine the durability of steel with the versatility and aesthetics of wood.
As with all of building and construction projects big or small, it’s important to understand the nature of the materials involved before we even begin. Steel frames come in various hardness, thicknesses, and are typically hollow, or tubular in structure, and can be used for different purposes such as beams, purlins, rafters, battens or trusses. Wood, whether solid lumber or engineered boards, can swell, shrink, and split if not properly fastened, or if the hole diameter on the timber is incorrect.
The challenge lies in ensuring a tight connection that accommodates the characteristics of both materials while maintaining structural integrity. Taking timber swelling and shrinkage into account, the holes would have to be large enough to accommodate the variance, but not too large so that it becomes too loose to remain securely fixed on the steel frames, nor too small to allow for shrinkage but not split and crack.
In the past, when screw designs were more primitive, the safest way was to pre-drill a hole slightly larger than the outer thread diameter of the screws that were to be used, before fixing them onto the steel substrate below.
As screw design and technology progressed, it is now very common to use self-drilling fasteners that come with special wings that spread slightly wider than the outer thread diameter, which means that there is now room to accommodate for any swelling or shrinkage that result from temperature and humidity variances.
This clever winged-tip is designed to snap off when it comes in contact with the steel substrates below, in order for the thread to continue through and fasten until tightened. The thickness of the wing is crucial to achieving this goal – too thick and it will not snap off but instead create too large of a hole for the threads to catch; too thin and it might snap of when initially coming into contact with the timber, which defeats the purpose of creating a larger hole.
The standout feature of the design is undoubtedly the “nibs” located beneath the screw head. Natural timber is valued for its unique variety of species and grain patterns, each with distinct properties that can present challenges during installation onto steel frames. The inclusion of nibs under the head increases friction when the screw head contacts the wood, regardless of the grain type or direction. This enhanced grip ensures a more secure fastening between the wood and steel frame. Without this added hold, any initial slippage can significantly increase the likelihood of the connection loosening over time.
On the flip-side, it is also important to prevent over-tightening of the screw, which may create an ugly dent in the wood, strip the wood, or even warp the steel frame underneath, weakening the joint.
Using dedicated fasteners to attach wood to a steel frame is an efficient and reliable solution that caters to both professional builders and DIY enthusiasts. High-quality self-drilling screws, especially those designed with wings for wood-to-metal fastening, provide a strong mechanical bond without the need for complex tools or welding. By selecting the appropriate fastener and following proper installation techniques, one can achieve a long-lasting, stable connection between wood and steel — a cornerstone of many modern structural and design applications.